A Step-by-Step Guide to Laser Welding Diamond Saw Blades

2024-03-07

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 1

Raw Material, High-Quality Diamond:

This is the starting point where high-quality diamond material is sourced. Diamonds are chosen for their hardness and durability, crucial for cutting applications.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 2

Cold Press Forming Equipment:

The selected diamond material is then subjected to cold press forming. This process involves applying pressure to compact the diamond particles into the desired shape, typically a segmented structure for saw blades.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 3

Put the Segments into Graphite Mould:

The formed segments are placed into graphite molds. These molds will help maintain the shape and structure of the segments during subsequent processing steps.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 4

Hot Pressing and Hot Sintering Machine:

The graphite molds containing the diamond segments are then subjected to hot pressing and sintering. This involves applying heat and pressure to further compact and bond the diamond particles together, forming a solid and cohesive segment structure.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 5

High Quality of Laser Welding:

Once the segments are formed and bonded, they are welded onto the saw blade's core using high-quality laser welding techniques. Laser welding ensures precise and strong attachment of the segments to the blade core.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 6

Welding Strength Inspection:

After welding, the strength of the welds is inspected to ensure they meet quality standards. This step involves testing the integrity and durability of the welded joints to ensure they can withstand the rigors of cutting applications.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 7

Process of Sharpening:

The assembled saw blade undergoes a sharpening process to ensure the cutting edges are sharp and precise. This step is crucial for achieving clean and efficient cutting performance.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 8

Painting Processing:

After sharpening, the saw blade may undergo painting processing for aesthetic purposes and corrosion resistance. This step involves applying a protective coating to the blade surface.

A Step-by-Step Guide to Laser Welding Diamond Saw Blades 9

Laser Mark on the Saw Blade:

Finally, the saw blade may be marked with identifying information or branding using laser marking technology. This step helps users identify the blade and ensures traceability.

Laser welding for diamond saw blades offers high precision, reliable strength, non-destructive welding, energy efficiency, and fine control, optimizing production processes and extending blade lifespan.

How long do diamond blades last?

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